This section provides an overview for torque screwdrivers as well as their applications and principles. Also, please take a look at the list of 11 torque screwdriver manufacturers and their company rankings.
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Torque Screwdrivers are tools used in screw tightening operations that require torque control. Unlike ordinary screwdrivers, torque screwdrivers can tighten screws to a specified torque, and are therefore mainly used for automobile maintenance and assembly of precision equipment in factories.
There are manual and digital torque settings. In addition to manual screwdrivers, there are also electric torque screwdrivers, which are often used for assembly work in factories.
Torque screwdrivers are mainly used for assembly of precision electronic parts and maintenance of bicycles in factories.
When these operations are performed with ordinary screwdrivers that do not allow torque settings, they can cause variations such as too high tightening torque and damage or too low tightening torque and screws not tightened completely, which can lead to product defects and a reduction in work efficiency by having to redo the work.
In contrast, a torque screwdriver can be used to tighten each screw. Torque Screwdrivers can solve this problem by controlling the torque for each operation.
In general, Torque Screwdrivers have replaceable bits, so they can be used with a variety of screw heads, just like regular screwdrivers.
Torque Screwdrivers are available in the following two types of mechanisms:
In addition to the differences in mechanism described above, there is also a difference in whether the setting and reading are done analog or digital.
Torque Screwdrivers are measuring instruments. It is important to calibrate it periodically to ensure that it functions at the correct torque value. However, there is no standard or law that defines the calibration cycle. Decide the calibration interval according to the regulations of the company that uses or manages the torque driver.
The unit of measurement for Torque Screwdrivers is cNm (centi-Newton meter).
To calibrate the Torque Screwdriver, fix the Torque Screwdriver horizontally, attach a 1 cm long calibration device to the torque sensing section, also horizontally, and hang a weight 1 cm from the Torque Screwdriver.
We will test whether the value of the weight and the torque display of the torque driver are within the specified accuracy range. If it is out of the accuracy range, adjust it and test again. As for the weight, use a weight that divides the full scale of the torque driver into equal parts, test the number of divisions, and record each value.
Calibrate in both clockwise (CW) and counterclockwise (CCW) directions.
There is also a calibration method using a dedicated verification device.
Torque screwdrivers are used to measure screw tightening torque, but with a dry-running torque screwdriver, when dry-running occurs, the screw has been tightened to the set torque value.
This is because when torque exceeds the set torque value is applied to the torque screwdriver, the shaft idles and no further torque load can be applied.
There are two types of dry-running torque screwdrivers: those that allow the set torque value to be changed, and those that have a fixed torque value that cannot be changed (preset type). The idling type torque driver does not need to work while watching the torque value, so it is suitable for the work of continuously tightening screws with the same torque setting at the assembly site. Even non-idling torque screwdrivers have products that emit some kind of signal when the specified torque is exceeded.
Most torque screwdrivers can use commercially available screwdriver bits with a 6.35 mm side-to-side diameter.
*Including some distributors, etc.
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TOPTUL is part of ROTAR Group, founded in 1981 and operating in Taichung, Taiwan. TOPTUL is a manufacturer and distributor of tools and hardware equipment around the world. TOPTUL is ISO 9001:2008 certified. TOPTUL products include master tool sets, wrenches, torque wrenches, hand sockets, bit sockets, socket accessories, impact sockets, pneumatic tools, power tools, hexagon, star key tools, screwdrivers, bits, power bits, pliers, hammers & striking tools series, tool storage, tool display, auto tools, VDE insulated & general electrician’s tools, TOPTUL accessories, and other tools.
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