10 Ultrasonic Cutter Manufacturers in 2023
This section provides an overview for ultrasonic cutters as well as their applications and principles. Also, please take a look at the list of 10 ultrasonic cutter manufacturers and their company rankings.
Table of Contents
What Are Ultrasonic Cutters?
Ultrasonic Cutters are machines used for cutting applications like ordinary cutters. The ultrasonic vibration of the cutting edge enables cutting with less force than with ordinary cutters.
On the other hand, depending on the material of the object, frictional heat generated by ultrasonic vibration may melt the material, so care must be taken.
In addition to common items such as paper and plastic products, ultrasonic cutters are sometimes used for cutting food products.
Uses of Ultrasonic Cutters
The main use of ultrasonic cutters is in hobby applications. They are useful for cutting shapes that are difficult to cut with ordinary cutters, such as plastic models, without exerting much force.
However, some materials may require post-processing of the cut surface as they are melted by the frictional heat generated by ultrasonic vibration.
In addition to plastic products, they are often used to cut printed circuit boards, plaster, and other materials.
Some are also used to cut food products. For foods such as cakes, which tend to fall apart when cut with a common knife, cutting with an ultrasonic vibrating cutting edge reduces resistance during cutting and produces a clean cross-section.
Principle of Ultrasonic Cutters
Ultrasonic Cutters use a piezoelectric element to vibrate the cutting edge 20,000 to 40,000 times per second to cut.
The ultrasonic vibration is generally switched on and off by a foot switch.
Compared to ordinary cutters, the ultrasonic cutter has the advantage of being able to cut with very light force. However, depending on the material to be cut, the frictional heat from the vibration may melt the object, so care must be taken.
Although very easy to use and suitable for cutting plastic materials, it is generally not suitable for cutting plastic materials thicker than 3 mm. This is because the longer the blade length, the more unstable the ultrasonic vibration of the blade tip becomes.
In addition, while it is suitable for cutting resin products, it is not suitable for cutting thin rubber without firmness, and metal, glass, and porcelain cannot be cut. Care should be taken when cutting wood, as the cut surface will be burnt.
Features of Industrial Ultrasonic Cutters
General ultrasonic cutters are sufficient in performance if the material to be cut is plastic or acrylic. In industrial use, performance differs depending on the intended use.
The following is a list of Ultrasonic Cutters that exist for each use:
- Industrial Ultrasonic Cutters can process fine materials that you do not want to fail, and can cut soft foods. Some can also cut hard materials that are normally considered unbreakable.
- Ultrasonic Cutters can process and cut precision equipment without the burden of what used to be cut by large presses. As an example, processing to lithium-ion batteries is possible. Since fine processing is possible, the ultrasonic cutter can be incorporated as part of the equipment as it is.
- Ultrasonic Cutters with a concave/convex blade are suitable for cutting soft materials such as silicone. Like rubber or adhesive tape, they do not snag during cutting and can cut smoothly without losing their shape. It can also cut hard materials that are considered uncuttable. It can cut glass and metal as well.
- High-power Ultrasonic Cutters can cut, but they are not suitable for long-time work.
- Industrial Ultrasonic Cutters have higher performance than ordinary ones. However, they are manufactured for different purposes, so it depends on what you are cutting.
Replacement Blades for Ultrasonic Cutters
Replacement blades for Ultrasonic Cutters vary depending on the application.
There are dozens of types of replacement blades alone. By selecting the right one for your purpose, you can cut materials that could not be cut, or you can cut more beautifully. If you are looking for cheapness, it is more important to consider replacement blades than to consider the type of Ultrasonic Cutters.
Long blades are suitable for detailed work such as plastic models. The long blade and pointed tip make these replacement blades easy to handle. It is important to note that long blades are prone to blade breakage.
Ultrasonic Cutters can do more than just cutting. A replacement blade called a welding blade can weld. Since the blades are made hard, they can be reattached to materials as thick as plastic resin.
There are also saw blades that can cut base materials and carbon materials, and file blades that can cut metals, although it takes a little longer.
Cutting, grinding, and welding are just a few of the many things Ultrasonic Cutters can do. If you have one ultrasonic machine, it is useful to have a range of replacement blades for different applications.
List of 10 Ultrasonic Cutter Manufacturers
*Including some distributors, etc.
Sort by Features
- Default
- Company Size: largest first
- Year Founded: oldest first
- Year Founded: earliest first
Sort by Area
- Japan
- United States of America
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SUGINO MACHINE LIMITED
Ultrasonic Cutting Machine
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FUTEX co., ltd.
Ultrasonic/Ultrasonic applied equipment/Ultrasonic cutter
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SONOTEC Co., ltd.
Ultrasonic Cutter
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Gatan, Inc.
Ultrasonic Cutter
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CHUWA CO., LTD.
Ultrasonic Cutter UC-50
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NIKKO CORP.
Ultra Sonic Cutter
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Argofile Japan
Ultrasonic Cutters
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Echo Tech Co., Ltd.
Ultrasonic cutter ZO-95/CE product
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Ultrasonic Cutter Manufacturer Ranking
*Including some distributors, etc.Number of Employees
Newly Established Company
- Micromechatronics Inc.: 2004 (19 years ago)
Company with a History
- Micromechatronics Inc.: 2004 (19 years ago)
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